01
Root-cause diagnosis
What the wear is actually telling you, named and explained from your photo and data. Not a generic checklist you could have found yourself.
Send a wear photo, your material and your cutting data. I return a shop-specific diagnosis backed by 20+ years on the floor: the root cause, the exact change to make, and what to verify before the next run.
Vc sits below the grade's stable window. BUE forms, welds, then tears the edge and accelerates flank wear.
01 · Why a second opinion
The free advisor narrows grade, geometry and cutting data in seconds, and for most jobs that is enough. But a wear pattern on your actual edge is evidence. Flank wear, cratering, built-up edge, chipping and thermal cracking each point to a different root cause, and the fix depends on your machine, your fixture, your batch and your coolant. Reading that takes someone who has stood at the spindle and seen the same failure a hundred times. That is what this is.
02 · The deliverable
What the wear is actually telling you, named and explained from your photo and data. Not a generic checklist you could have found yourself.
The specific moves: grade or geometry swap, cutting-data window, edge prep, coolant or engagement change. Brand-agnostic, with cross-brand options.
What to measure on the next run to confirm the fix, so you are not trading one failure for another or burning a second batch to find out.
Delivered as a one-page PDF you can hand to the operator. Written and signed with my name on it.
03 · How it works
Wear photo, material and condition, machine and setup, current tool and grade, your cutting data and the symptom. One form, five minutes.
I read the wear and cross-check grade, geometry and cutting data using CuttingToolsAI as my own tool, then apply field judgement the model cannot.
A shop-specific corrective report in 3 business days, or 48 hours on rush. Clear enough to action the same shift.
One round of clarifying questions is included. Shops that want ongoing access move to a monthly retainer.
04 · What to send
A clear photo of the wear makes the diagnosis sharper, but it is not mandatory. If you only have the parameters and the symptom, send those and I will tell you whether a photo is needed before I start.
Tip: shoot the edge under raking light against a plain background. A phone macro is plenty.
05 · Pricing
You pay me, not a manufacturer. No brand sponsors this service and none ever will. If your current tool is the right one, the report will say so and tell you to keep it.
06 · Fit
07 · Who reviews it
20+ years in cutting tools, most of it on the shop floor solving exactly these failures. Every report is written and signed by me. CuttingToolsAI is the tool I built and the tool I use to work fast, but the judgement, and my name on the report, are human.
// signed on every report
08 · Questions
→ Start
Fill this in and your email app opens with everything ready. Attach a wear photo, hit send, and I reply within one business day.