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MACHINING DATA · N ALUMINIUM (CUMG, AEROSPACE)

EN AW-2024 machining data: cutting speed, feed and carbide grade to start with.

Starting cutting speed in m/min and sfm, feed in mm/rev and ipr, the carbide grade class and the setup by operation for EN AW-2024 (AlCu4Mg1). The numbers are the published N01 Aluminium (wrought) sub-group starting band; the designations are on the cross-reference page.

ISO N · Non-ferrous N01 sub-group m/min + sfm · mm/rev + ipr Free, no signup

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01 · AT A GLANCE

EN AW-2024: group, sub-group and condition

ItemValue
ISO 513 groupN Non-ferrous
Sub-groupN01 Aluminium (wrought)
Sub-group hardness / condition~65 HB
CategoryAluminium (CuMg, aerospace)
EN / WerkstoffnummerEN AW-2024 (AlCu4Mg1) · 3.1355

Hardness is the range published for the whole N01 Aluminium (wrought) sub-group on our material guide; the delivery condition of your EN AW-2024 may sit anywhere inside it or outside it.

02 · STARTING CUTTING DATA

Cutting speed and feed for EN AW-2024

ConditionVc m/minVc sfmFeed mm/revFeed ipr
N01 Aluminium (wrought), ~65 HB300–1000985–32800.05–0.30.002–.012

Sub-group starting values for carbide inserts, from N01 Aluminium (wrought). They describe the whole sub-group and are not tuned to EN AW-2024. sfm and ipr are converted from the metric values (1 m/min = 3.281 sfm, 25.4 mm = 1 in). The published band is per sub-group, not per operation; the table below gives the setup by operation. Convert Vc to spindle speed with the speeds & feeds calculator, and see the speeds & feeds guide for the ISO N group range.

Setup by operation

OperationGeometryCoating familyCoolantFirst check
RoughingSharp, high positive rake, polished flute, open chipbreakerUncoated or DLC-coated fine-grain carbide; PCD for long runsCoolant or MQL to flush chipsChip evacuation: open chipbreaker, polished flutes
FinishingSharp, high positive rake, polished fluteUncoated or DLC-coated carbide; PCD for abrasive alloysCoolant or MQLBuilt-up edge: raise feed per tooth, do not only raise speed
Interrupted cutSharp positive edge, open chipbreakerUncoated or DLC-coated carbideCoolant or MQLChip load too low makes the edge rub instead of shear
Low rigidity / thin wallKeen edge to shear rather than rubUncoated or DLC-coated carbideCoolant or MQLFeed per tooth against radial chip thinning

Setup rows are the selection table of the N01 Aluminium (wrought) guide. They carry no speeds, so they do not change the starting band above.

Same sub-group, same starting band: EN AW-5083 · EN AW-6061 · EN AW-6082 · EN AW-7075 · EN AW-5754 · EN AW-2007

03 · CARBIDE GRADES

Carbide grade class for EN AW-2024

Uncoated or DLC-coated fine-grain carbide with high positive rake and polished flutes; PCD for long production runs or abrasive high-silicon alloys.

The P, M, K, N, S or H number inside a grade range describes what the grade is built for, not the workpiece sub-group number, and the two scales must not be matched to each other. We name no single grade here: none of our published sources ties a named grade to this alloy. Pick by ISO class, then compare what the makers publish on the ISO N grade list and in the grade chart.

04 · DESIGNATIONS

EN AW-2024 in EN, US and JIS terms

EN AW-2024 (AlCu4Mg1), Werkstoffnummer 3.1355, US UNS A92024, JIS A2024. The full table, with the nearest-match flags, is on the EN AW-2024 / AlCu4Mg1 cross-reference page.

05 · NOTES

How EN AW-2024 behaves in the cut

Strong, slightly abrasive aerospace alloy that machines beautifully in T3/T4 temper: excellent chips, high speeds. Uncoated sharp carbide or PCD, and clamp for the distortion, not the forces.

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06 · FAQ

Common questions

What cutting speed should I start with for EN AW-2024?

The published starting band for the N01 Aluminium (wrought) sub-group is 300–1000 m/min (985–3280 sfm) at 0.05–0.30 mm/rev (.002–.012 ipr). It is a starting band for the whole sub-group, not a value tuned to EN AW-2024, so confirm on a sample part and adjust for condition, tool and rigidity.

Which carbide grade should I use for EN AW-2024?

Uncoated or DLC-coated fine-grain carbide with high positive rake and polished flutes; PCD for long production runs or abrasive high-silicon alloys. Pick the grade by ISO class rather than by brand name, then confirm the exact grade for your condition. We name no single grade here because none of our published sources ties a named grade to this alloy.

What is EN AW-2024 called in EN, US and JIS standards?

EN AW-2024 (AlCu4Mg1) (Werkstoffnummer 3.1355); US: UNS A92024; JIS: A2024. Entries marked nearest are the closest commonly-cited counterpart, not a same-composition equivalent.

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Starting band found. Now the exact grade.

The advisor compares what the makers publish for your material and operation and shows the source behind each answer, or tells you it could not verify.