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MACHINING DATA · K GREY CAST IRON

EN-GJL-250 machining data: cutting speed, feed and carbide grade to start with.

Starting cutting speed in m/min and sfm, feed in mm/rev and ipr, the carbide grade class and the setup by operation for EN-GJL-250 (W.-Nr. EN-JL1040). The numbers are the published K01 Grey cast iron (soft) sub-group starting band; the designations are on the cross-reference page.

ISO K · Cast iron K01 sub-group m/min + sfm · mm/rev + ipr Free, no signup

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01 · AT A GLANCE

EN-GJL-250: group, sub-group and condition

ItemValue
ISO 513 groupK Cast iron
Sub-groupK01 Grey cast iron (soft)
Sub-group hardness / condition180–220 HB
CategoryGrey cast iron
EN / WerkstoffnummerEN-GJL-250 (GG25) · EN-JL1040

Hardness is the range published for the whole K01 Grey cast iron (soft) sub-group on our material guide; the delivery condition of your EN-GJL-250 may sit anywhere inside it or outside it.

NEAREST MATCH, NOT A TWIN

At least one designation of this material is a nearest commonly-cited counterpart, not a same-composition equivalent. The machining values below belong to the sub-group, so confirm the actual alloy and delivery condition on the material certificate.

02 · STARTING CUTTING DATA

Cutting speed and feed for EN-GJL-250

ConditionVc m/minVc sfmFeed mm/revFeed ipr
K01 Grey cast iron (soft), 180–220 HB150–350490–11500.10–0.50.004–.020

Sub-group starting values for carbide inserts, from K01 Grey cast iron (soft). They describe the whole sub-group and are not tuned to EN-GJL-250. sfm and ipr are converted from the metric values (1 m/min = 3.281 sfm, 25.4 mm = 1 in). The published band is per sub-group, not per operation; the table below gives the setup by operation. Convert Vc to spindle speed with the speeds & feeds calculator, and see the speeds & feeds guide for the ISO K group range.

Setup by operation

OperationGeometryCoating familyCoolantFirst check
RoughingNegative geometry, honed edge for cast skinCVD alumina (Al₂O₃)-coated carbideDry is acceptableAbrasive flank wear: keep the speed sensible
FinishingNegative geometry; short chips, no built-up edgeCVD alumina carbide; ceramic for high-speed finishingDry is acceptableFlank wear drifting the size
Interrupted cutHoned edge for cast skin and interruptionsCVD alumina carbideDry is acceptableEdge chipping on skin; ease into the first cut
Low rigidity / thin wallNegative geometry with a honed edge; support the partCVD alumina carbideDry is acceptableFrittering at the cut exit: reduce feed at exit

Setup rows are the selection table of the K01 Grey cast iron (soft) guide. They carry no speeds, so they do not change the starting band above.

Same sub-group, same starting band: EN-GJL-200

03 · CARBIDE GRADES

Carbide grade class for EN-GJL-250

CVD alumina (Al₂O₃)-coated carbide, K10–K20: alumina resists the high-temperature abrasion of grey iron. Ceramic for high-speed finishing.

The P, M, K, N, S or H number inside a grade range describes what the grade is built for, not the workpiece sub-group number, and the two scales must not be matched to each other. We name no single grade here: none of our published sources ties a named grade to this alloy. Pick by ISO class, then compare what the makers publish on the ISO K grade list and in the grade chart.

04 · DESIGNATIONS

EN-GJL-250 in EN, US and JIS terms

EN-GJL-250 (GG25), Werkstoffnummer EN-JL1040, US ASTM A48 Class 35 (nearest), JIS FC250. The full table, with the nearest-match flags, is on the EN-GJL-250 / A48 Class 35 cross-reference page.

05 · NOTES

How EN-GJL-250 behaves in the cut

Grey iron is graded by tensile strength, so cross-standard matches are nearest-by-class. Short chips, abrasive cast skin: run dry, take the first cut under the skin, K-group data.

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06 · FAQ

Common questions

What cutting speed should I start with for EN-GJL-250?

The published starting band for the K01 Grey cast iron (soft) sub-group is 150–350 m/min (490–1150 sfm) at 0.10–0.50 mm/rev (.004–.020 ipr). It is a starting band for the whole sub-group, not a value tuned to EN-GJL-250, so confirm on a sample part and adjust for condition, tool and rigidity.

Which carbide grade should I use for EN-GJL-250?

CVD alumina (Al₂O₃)-coated carbide, K10–K20: alumina resists the high-temperature abrasion of grey iron. Ceramic for high-speed finishing. Pick the grade by ISO class rather than by brand name, then confirm the exact grade for your condition. We name no single grade here because none of our published sources ties a named grade to this alloy.

What is EN-GJL-250 called in EN, US and JIS standards?

EN-GJL-250 (GG25) (Werkstoffnummer EN-JL1040); US: ASTM A48 Class 35 (nearest); JIS: FC250. At least one pairing is nearest-by-properties, not a drop-in equivalent: the material certificate decides.

NEXT

Starting band found. Now the exact grade.

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