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MACHINING DATA · P COLD-WORK TOOL STEEL

AISI O2 machining data: cutting speed, feed and carbide grade to start with.

Starting cutting speed in m/min and sfm, feed in mm/rev and ipr, the carbide grade class and the setup by operation for AISI O2 (90MnCrV8). The numbers are the published P20 Alloy steel (heat treated) sub-group starting band; the designations are on the cross-reference page.

ISO P · Steel P20 sub-group m/min + sfm · mm/rev + ipr Free, no signup

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01 · AT A GLANCE

AISI O2: group, sub-group and condition

ItemValue
ISO 513 groupP Steel
Sub-groupP20 Alloy steel (heat treated)
Sub-group hardness / condition200–300 HB
CategoryCold-work tool steel
EN / Werkstoffnummer90MnCrV8 · 1.2842

Hardness is the range published for the whole P20 Alloy steel (heat treated) sub-group on our material guide; the delivery condition of your AISI O2 may sit anywhere inside it or outside it.

02 · STARTING CUTTING DATA

Cutting speed and feed for AISI O2

ConditionVc m/minVc sfmFeed mm/revFeed ipr
P20 Alloy steel (heat treated), 200–300 HB150–250490–8200.10–0.40.004–.016

Sub-group starting values for carbide inserts, from P20 Alloy steel (heat treated). They describe the whole sub-group and are not tuned to AISI O2. sfm and ipr are converted from the metric values (1 m/min = 3.281 sfm, 25.4 mm = 1 in). The published band is per sub-group, not per operation; the table below gives the setup by operation. Convert Vc to spindle speed with the speeds & feeds calculator, and see the speeds & feeds guide for the ISO P group range.

Setup by operation

OperationGeometryCoating familyCoolantFirst check
RoughingNegative geometry, economical for roughingCVD-coated carbide with a hard top layer for crater resistanceCheck coolant deliveryCrater wear on the rake face: ease Vc
FinishingPositive geometry for finishingCVD-coated carbideCheck coolant deliveryPlastic deformation: edge too hot, drop Vc and feed
Interrupted cutHoned or chamfered edge for securityCVD-coated carbideCheck coolant deliveryEdge security in interruptions; lower the band as hardness climbs
Low rigidity / thin wallPositive geometry for thin walls and low-rigidity setupsCVD-coated carbideCheck coolant deliveryBuilt-up edge at low speed: raise Vc

Setup rows are the selection table of the P20 Alloy steel (heat treated) guide. They carry no speeds, so they do not change the starting band above.

Same sub-group, same starting band: AISI H13 · AISI O1 · AISI P20 · AISI H11

03 · CARBIDE GRADES

Carbide grade class for AISI O2

CVD-coated carbide for crater resistance. Heat-treated alloy steels like 42CrMo4 / 4140 (≈ 28–34 HRC) reward a hard CVD top layer: roughing around P25–P35, finishing around P10–P20.

The P, M, K, N, S or H number inside a grade range describes what the grade is built for, not the workpiece sub-group number, and the two scales must not be matched to each other. We name no single grade here: none of our published sources ties a named grade to this alloy. Pick by ISO class, then compare what the makers publish on the ISO P grade list and in the grade chart.

04 · DESIGNATIONS

AISI O2 in EN, US and JIS terms

EN 90MnCrV8, Werkstoffnummer 1.2842, US AISI O2 (UNS T31502). The full table, with the nearest-match flags, is on the O2 / 1.2842 cross-reference page.

05 · NOTES

How 90MnCrV8 behaves in the cut

Close cousin of O1 with similar annealed machinability. Distortion in heat treatment, not machining, is where this one bites.

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06 · FAQ

Common questions

What cutting speed should I start with for AISI O2?

The published starting band for the P20 Alloy steel (heat treated) sub-group is 150–250 m/min (490–820 sfm) at 0.10–0.40 mm/rev (.004–.016 ipr). It is a starting band for the whole sub-group, not a value tuned to AISI O2, so confirm on a sample part and adjust for condition, tool and rigidity.

Which carbide grade should I use for AISI O2?

CVD-coated carbide for crater resistance. Heat-treated alloy steels like 42CrMo4 / 4140 (≈ 28–34 HRC) reward a hard CVD top layer: roughing around P25–P35, finishing around P10–P20. Pick the grade by ISO class rather than by brand name, then confirm the exact grade for your condition. We name no single grade here because none of our published sources ties a named grade to this alloy.

What is AISI O2 called in EN, US and JIS standards?

EN 90MnCrV8 (Werkstoffnummer 1.2842); US: AISI O2 (UNS T31502); JIS: none listed. Entries marked nearest are the closest commonly-cited counterpart, not a same-composition equivalent.

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Starting band found. Now the exact grade.

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